As to which car got which gearbox … I didn't know that you could get a DSG with that engine. I know the 6-speed DSG … The DSG gearbox was running fine (no DSG software, ECU Stage 1 map only) and after a lot of runs and launches it started blinking D1/D2... and a spanner, and the gearbox started acting weird, bangs when changing gear, jumping from 1st to 3rd. You may also like. We can replace these with new units if required upon testing. Please note, you may experience some, but not all of the listed faults depending on the level of damage internally. Many of the customers vehicles that we see at our workshop have had their mechatronic units sent off prior to coming to us and a result of "no fault found" was given, however their gearbox issues still persisted. The main criticism is that when you planted the foot the car was sluggish for the first few seconds. We always recommend having your mechatronic faults repaired by a company that can complete everything in house. This guide details the issues that effect, Audi S Tronic, VW, Seat and Skoda models which can be repaired, modified or replaced with fully reconditioned units. Hi guys. Thread starter sbhachu; Start date Jan 16, 2020; S. sbhachu New member. Post by Stevacki » Tue Feb 05, 2019 4:07 pm I have also checked at the dealer and yes its a DQ381 - wet clutch. it is the dry clutch DSG that has the issues. The replacement of this component in the unit will greatly improve the DSG gearbox reliability. My wife bought a new GTI with DSG back in April 2016. VW Touran DSG '08 onwards, Replacement DSG S-Tronic DQ200 7 Speed Mechatronic With TCU, £1080 Inc VAT 2 Year 24'000 Mile Warranty, Replacement DSG S-Tronic DQ200 7 Speed Clutch Pack, £1095 Inc VAT 2 Year 24'000 Mile Warranty, Upgraded Reverse Selector Fork Supplied & Fitted*, £895 Inc VAT 2 Year 24'000 Mile Warranty There have been a few well-publicised problems relating to the double clutch on VW’s six and seven-speed DSG transmissions. The mechatronics unit is the black box that faces the front of the vehicle. This is not the most common of VW issues, but it is pretty cool how it works. ... John Stafford on December 29, 2018: It is also something we check when removing and replacing mechatronic units, as the selector is partially visible. 8.8K likes. Verified. Disclaimer: Our assessment of how common faults are with certain aspects of this transmission, are based on the work we have carried out over time and the percentage between each type of job. I love the smoothness of it. Eco Torque offer an initial electronic diagnostic service with our main dealer equivalent machine. When the damage gets to the stage pictured above, it is unlikely that the vehicle will drive, however if it does, it will have very rough gear changes, jerking motions and faults flashing on the dashboard. with 7 speed dsg. * Clutch pack may be required at the same time, Combined price discounts available when one or more of these services are required at the same time, For VW's official page on DSG gearboxes follow this link. Splitty13 - I have a 7 speed DSG gearbox and can't see how it is a 'dry' one as I have just received a letter from Volkswagen UK saying: As part of regular product monitoring, Volswagen AG has found that vehicles with a DSG 7 speed Gearbox filled with synthetic oil, the synthetic oil used can lead to an internal short circuit and to the blowing of the fuse in the gearbox. 20-22% as DSG-powered vehicles out of the total volume of passenger cars sold by VW Group in the last 15 years or so. Golf DSG 7 speed gearbox issue. In addition, owners of about 30,000 UK-registered models fitted with VW’s seven-speed DSG gearbox are expected to be asked to return their cars to a dealer so that the gearbox oil can be changed. Skoda Superb DSG '08 onwards Answered January 23, 2018 The DQ200 (DSG 7-speed) main problem is in its machatronic unit, which acts as the transmission brain that determines when to: Attach or disattach clutches. This means that finding a solution to your gearbox problem can be difficult if you don't speak to the right people. This DSG 7 control unit is a very common failure for vehicles built between 2003 – 2016 fitted with the DQ200 Direct Shift Gearbox (DSG). At this point, the misaligned selector can damage the gear position sensor on the mechatronic unit and will require the removal of the complete mechatronic for remanufacturing. The Many Problems With VW Malaysia’s Mechatronic Recall. That's putting it to approx. Seat Toledo DSG '09 onwards, Skoda Octavia DSG '08 onwards These symptoms are usually accompanied by a fault code on the system relating to the clutch (clutch 1/2 tolerance limit reached). All of our DSG repairs or reconditioned units come with a 24 Month 24'000 Mile Warranty. DQ200 7-SPEED /7 DSG 0AM Gearbox Valve Body And Control Module For VW Audi Skoda. If it's the same DSG that's in the GTI you have nothing to worry about. It is highly recommended to change the clutch before this point as it can cause additional damage to the dual mass flywheel. Pressure leaks can cause the high-pressure pump to overwork and burn out. with 7 speed dsg. We have numerous customers come to us believing they have issues with their mechatronic unit, for us to discover their DSG clutch has been installed incorrectly, which drastically reduces it's lifespan. And there weren't many of them. I know it will have 18 month warranty on it but what are these like for reliability. The failure of these two components are however usually secondary issues, which are misdiagnosed as the primary suspects. The gearbox comprises of two sections, one is for gears and shafts and the other is the mechatronics unit. Bearing wear on individual shafts is also common which will cause an audible whine in certain gears and can also be heard slowing down as the transmission shifts power from one shaft to another. The cautionary tale of how one small part has caused so much pain to so many people. The IC motor and high-pressure pump are common components for failing on the DCT DSG mechatronic unit. It can also produce an over-revving effect as the DSG clutches slip and struggles to gain grip to transmit the power from the engine through the gearbox. Models affected include the Golf, Polo, Passat and … In more severe cases the engagement of the DSG clutch pack can result in a heavy/violent bang, which can stall the engine. For a better experience, please enable JavaScript in your browser before proceeding. The weaker 7speed DSG fitted to the 1.4/1.5lt is totally different to the strong GTI/R DSG...the later having very few problems...the former having a few too many... Could you expand on your last paragraph, especially your statement about the 1.4 tsi ? The rest is gear box with clutch closet to the engine. C. cam95 Verified VCDS-User. We also offer 0% finance through Omni Capital Finance to spread the cost of the repair bill. Today on “How VW parts fail”, we are looking at the mechantronics unit from the 7 speed DSG transmission. If your car isn't working as it should and you think the problem lies with your DSG (Direct Shift Gearbox), then figuring out how much it's going to cost you to fix the problem can be a chal. Requires strip down of transmission and replacement of bearing or upgraded selector fork. As they are constructed in a similar way and of the same material as your standard manual transmission clutch, they also suffer from the same wear and tear issues and failures. Other options can make a difference eg DCC vs non DCC suspension. One particular issue our customers come to us with is that their vehicle doesn't go into reverse or they cannot select 6th gear. Although we do see this issue now and again, it is nowhere near as common as mechatronic, clutch pack and reverse selector failure. In the rest of world market, it is found in other drivetrain combinations as well. . Posts: 10 ... 7 Speed DSG - Wet or Dry Clutch? Top. Sport mode in the 6 speed is not very practical unless you are driving quite hard (constantly revving very high). Majority of mechanical garages DQ200 twin dry clutch 7 speed DQ200 DSG gearbox suffers from several common 7. Clutch closet to the gears and shafts and the Golf SV 1.4 DSG..., DSG i ’ ve been looking to get a DSG with engine! 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